DIMA s.r.l.

Via Pierpaolo Pasolini, 195

I-41123 MODENA MO (Italy)
Tel. +39-059-822771 * Fax +39-059-822776
[Link]/VAT IT 01537310367 - REA MO-223781
Internet: [Link] * E-Mail: info@[Link]

4612

Messrs.
FORSAN FOODS
& CONSUMER PRODUCTS CO. LTD.
P.O. Box 8103
11482 Riyadh
( Saudi Arabia )

20th December 2013

OFFER N. 32687
CONTINUOUS CUTTING,
COOKING-STRETCHING AND MOULDING MACHINE
mod. COMPACT 200

Body accredited
by ACCREDIA

REG. N. 1483 - A
UNI EN ISO 9001:2008

Offer n. 32687 - Messrs FORSAN FOODS

Page 1

SUMMARY

Item

1.

[Link]

Description

Page

Price,

SUPPLY COMPONENTS

1.1.

n. 1 COMPACT 200 - COOKING-STRETCHING AND MOULDING MACHINE

35

40.500,00

1.2.

n. 1 ADDITIONAL STANDARD MOULDING DRUM, 100500 g

(Optional)

1.300,00

1.3.

n. 1 ADDITIONAL SPECIAL MOULDING DRUM, 2590 g

(Optional)

1.400,00

1.4.

n. 1 ADDITIONAL SPECIAL MOULDING DRUM, 820 g

(Optional)

1.600,00

1.5.

n. 1 PRODUCT EJECTION DEVICE

(Optional)

400,00

1.6.

n. 1 EXTRUDING DEVICE FOR CONTINUOUS CORD

(Optional)

950,00

1.7.

n. 1 MOULDING DEVICE FOR CYLINDRICAL PRODUCTS

(Optional)

2.200,00

1.8.

n.1. ADDITIONAL MOULDING TUBE

(Optional)

800,00

2.

STANDARD COMPONENT LIST

10

STANDARD COMPONENT LIST

3.

SALE CONDITIONS
SALE CONDITIONS

11

TOTAL PRICE, without optional items .................................................................................

40.500,00

All the machines described in the present offer are CE marked and built according to the European Standards about
the safety requirments of the machines, as per EC directive 2006/42/EC and further amendments and modifications
thereto.

Offer n. 32687 - Messrs FORSAN FOODS

Page 2/11

1.

n. 1

SCOPE OF SUPPLY

Item 1.1.
COMPACT 200
COMPACT CONTINUOUS CUTTING,
COOKING-STRETCHING AND MOULDING MACHINE
APPLICATION
To slice the curd, to cook, stretch and mould any type of pasta filata cheese (mozzarella, fior di latte,
pizza-cheese).
PRODUCTS
The machine can be suited with a set of
moulding devices to obtain the following
products:

Mozzarella from 100 up to 500

grams by means of standard
moulding drums (one moulding
drum for this weights range is
included in the supply).

Mozzarella from 8 up to 90
grams by means of
additional special
moulding drums
(optional not
included).

Cylindrical or
rectangular products
(such as pizzacheese, provoloni,
etc.) up to 3 Kg by
means of optional
moulding device for
cylindrical products complete
with 1 moulding tube. Moulding
tubes diameter can be 49, 72,
85, 96 or 110 mm. Rectangular
shapes on request (optional
not included).

Continuous cord to be used for

the manual production of treccia (twisted),
nodino cheese, oaxaca and string-cheese by means of the optional extruding device for
continuous cord complete with 3 extruding nozzles to produce 3 continuous cords at the same
time. Cords diameter can be from 20 up to 37 mm (optional not included).

HOURLY PRODUCTION
Adjustable up to max. 200 kg/h, depending on the product characteristics, moisture and size.
A few examples for the production capacity for products made by moulding drums :
50 g Mozzarella :.................. adjustable from 43 up to 216 kg/h (recommended max. 144 kg/h)
125 g Mozzarella :................ adjustable from 90 up to 450 kg/h (recommended max. 200 kg/h)

Offer n. 32687 - Messrs FORSAN FOODS

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The above mentioned production capacity is calculated at the minimum and maximum mechanical
speed of the moulding drum. Generally, with any kind of pasta filata cheese, a perfect result can be
reached up to a speed of approx. 2/3 of the maximum speed. Sometimes it is possible to go over this
limit, even up to the maximum mechanical speed, when it is allowed from the product characteristics.
WORKING CONCEPT
The curd blocks are introduced manually in the hopper of the curd slicer and are sliced by the rotation
of the knives assembled on a disk. The product is charged from above and the knives cut repeatedly
the inferior part of the curd block. The cheese blocks weight exercises the necessary pressure on the
knive blades.
The curd slices coming from the curd slicer are fed into the heating section of the machine.
In this section the curd is pushed forward by an
auger with variable speed and it
is heated and moistened by the
continuous introduction of hot
water. Temperature, water
level and quantity are
adjustable.
The stretching of the
product is carried out by
the mechanical action
of the stretching arms
which imitate the
manual
handlings of
the cheese
master in the
traditional
cheese production.
Also in the stretching
section the introduction
and quantity of the water
can be adjusted in
accordance with the
employed product.
The pasta filata cheese is
fed continuously into the
moulding section. This section consists in
an auger for the product advancement and a
moulding drum with cavities designed for the
production of spherical mozzarella or other ball-on-ball products up to
500 g weight.
Due to the auger mechanism of the moulding section the cavities of
the moulding drum are filled uniformly and a constant product size can be obtained.
The cheese portions inside the cavities are cut by the rotation of the moulding drum.
The particular shape of the cavity edge guarantees the perfect sealing of the cut fibres. The speeds of
the auger and the moulding drum are separately adjustable in accordance with the hourly production
rate.
MATERIALS
The machine is made completely of stainless steel AISI 304.
The parts in contact with the product are treated at very high temperature with three-layered teflon
(PTFE).
The moulding device is made of AISI 304 stainless steel with multi-layer hot teflon coating of the parts
that come into contact with the product. Some particulars are manufactured of high density
polyethylene (HDPE) approved and certified for use in the food industry.
The motors and the pump are protected by stainless steel covers.

Offer n. 32687 - Messrs FORSAN FOODS

Page 4/11

STANDARD EQUIPMENT The COMPACT 200 is supplied complete with :

Curd Slicer , complete with:

Curd tank
Vertical cutting disc supporting adjustable knives
Automatic cleaning system with piping and spray nozzle
Electric motor with stainless steel cover
Cooking section, complete with an auger with variable speed.
Stretching section, complete with two stretching arms with variable speed.
Automatic Moulding Machine, complete with:
Machine body with 1 feeding auger
n. 1 Moulding drum for mozzarella ball shape to be decided from 100 to 500g
(Included in the machines price)
n. 1 Plastic insert, made of HDPE (high density polyethylene)
n. 4 Frequency converters with speed display housed in the cabinet of the control panel of the
machine to optimize and always have the same proportion between the working speeds of:
cooking section, stretching section and moulding section. Very useful especially for adjusting
the moulding auger and moulding drum speeds to get best proportion of cutting speed of the
mozzarella balls and the pressure of the dough in the rollers cavities with final scope to obtain for
each format change always a perfect shaping and save time in the drum change.
Extremely simple and convenient the possibility to regulate the speed via push buttons located
on the control panel. Economic savings that over the time greatly reduces the maintenance to the
mechanical parts. Important reduction of energy consumption by eliminating the mechanical speed
variators.
Hot Water Preparation and Circulation Unit, with steam heating, to heat the water which is
necessary for the cooking and stretching operation

Insulated water tank, capacity 80 liters, made of AISI 316 stainless steel
Stainless steel centrifugal pump
Open box-type filter, made of stainless steel
Electrical solenoid valve for steam, with steam filter
Ballcock with float to control the level of water with plug for connection to the water mains,
made of stainless steel
Thermostatic probe
Electronic temperature adjuster 0-100C
Piping, taps, junctions, all of stainless steel AISI 304, which are needed for the recycling of hot
water
As option with additional price, the hot water production and circulation unit can be
supplied with heating by electrical resistance, without need of steam, but with installed
electrical power of 18,5 kW instead of 2,4 kW.
Electrical control panel, with water-tight stainless steel panel box, has to be mounted separately
either to the wall or on a base.
Safety protections
Handbook with operating and maintenance instructions, complete with electrical diagram and
spare part list, in English.

TECHNICAL FEATURES

External dimensions
(control panel excluded) ....................... 990 (width) x 1.880 (length) x 2.010 (height) mm
Voltage : .......................................................... 380/220 V (+/- 10%), 3 ph, 50/60 Hz, N+E
Installed power, with steam heating : ..................................................................... 2,4 Kw
Steam consumption: .............................................. max. 25kg/h min. 1 bar / max. 3 bar.
Water for filling : .......................................................................................................... 80 lt
Water consumption : ........................................................................................ max. 350lt/h

PRICE ................................................................................................................................. 40.500,00

Offer n. 32687 - Messrs FORSAN FOODS
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n. 1

Item 1.2.
ADDITIONAL STANDARD MOULDING DRUM, 100500 g
(Optional)
Moulding drum to be used to portion "pasta-filata" cheese
in "balls" and with size according to the size required by the customer.
Product size:
According to the customers request in a range from 100 up to 500 g
Materials:
The moulding drum is entirely made of aluminium anti-corodal alloy in order to avoid product sticking
during the machine running and for an easy discharge of the final product already formed. The design
of the inner shaft allows an easy and complete cleaning of the whole drum.
PRICE ................................................................................................................................... 1.300,00

n. 1

Item 1.3.
ADDITIONAL SPECIAL MOULDING DRUM, 2590 g
(Optional)
Moulding drum to be used to portion "pasta-filata" cheese
in "balls" and with size according to the size required by the customer.
Product size:
According to the customers request in a range from 25 up to 90 g
Materials:
The moulding drum is entirely made of aluminium anti-corodal alloy in order to avoid product sticking
during the machine running and for an easy discharge of the final product already formed. The design
of the inner shaft allows an easy and complete cleaning of the whole drum.
PRICE ................................................................................................................................... 1.400,00

n. 1

Item 1.4.
ADDITIONAL SPECIAL MOULDING DRUM, 820 g
(Optional)
Moulding drum to be used to portion "pasta-filata" cheese
in "balls" and with size according to the size required by the customer.
Product size:
According to the customers request in a range from 8 up to 20 g.
Materials:
The moulding drum is entirely made of aluminium anti-corodal alloy in order to avoid product sticking
during the machine running and for an easy discharge of the final product already formed. The design
of the inner shaft allows an easy and complete cleaning of the whole drum.
PRICE ................................................................................................................................... 1.600,00

Offer n. 32687 - Messrs FORSAN FOODS

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n. 1

Item 1.5.
PRODUCT EJECTION DEVICE FOR 1- 50 G MOZZARELLA

(Optional)

To be used together with the moulding drum of the previous item to facilitate
in case of the 1-50 g product the product outcoming from the moulding drum.
PRICE ........................................................................................................................................ 400,00

n. 1

Item 1.6.
EXTRUDING DEVICE FOR CONTINUOUS CORD
(Optional)

For the production of a continuous cord to be used for the manual

production of treccia (twisted) and nodino cheese.
Version with three outlet holes (three cords). Complete with accessories
for cord diameter to be chosen from 20 to 35 mm.
PRICE ....................................................................................................................................... 950,00

Offer n. 32687 - Messrs FORSAN FOODS

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n. 1

Item 1.7.
MOULDING DEVICE FOR CYLINDRICAL PRODUCTS,
complete with 1 moulding tube
(Optional)
APPLICATION FIELD
Auxiliary moulding device to be connected to the Compact 200's moulding machine for the
production of cylindrical "pasta-filata" products, such as pizza-cheese, provoloni, etc.
PRODUCT SIZE
Cylindrical or rectangular cheese blocks, adjustable up to 3.000 g, according with
moulding tube size.
OPERATION - WORKING CONCEPT
The moulding device replaces the moulding machine's moulding drum.
The product, on arrival from the continuous cooking-stretching machine, drops into
the moulding machine where one auger is located. The rotary movement of the auger
pushes the product mass towards the moulding device equipped with one
cylindrical mould which is filled by the product. While the mould is filled, the
mould's piston goes up and it stops when it reaches the adjustable
product level plate. The cheese block is now ready to be discharged.
The operator, by means of a proper handle, pushes the moulding tube
towards the discharge position where the cylindrical cheese blocks
drop down by gravity into a small collecting vat (not included in our
supply). When the moulding tube is emptied, the operator pushes it
back to the filling position.
While the moulding tube is again filled up, the same operator takes the discharged
cheese block from the collecting vat and puts it into external s-steel or plastic moulds or
moulding frames, according to the required final shape (external moulds or moulding frames for
product cooling are not included in our supply).
MATERIALS
The moulding device is made of AISI 304 stainless steel with multy-layer hot teflon coating of the parts
that come into contact with the product. Some particulars are manufactured of high density
polyethylene (HDPE) approved and certified for use in the food industry.
STANDARD EQUIPMENT The moulding device is supplied complete with :

Conveyor body to be connected to Compact 200

Adjustable product level plate
N. 1 Moulding tube for cylindrical shape products complete with relevant piston for cylindrical
products with diameter 49-72-85-96-110mm and weight up to 500g - 1.000g - 1.500g - 2.000g 3.000g (depending on the adjustable product height).

PRICE .................................................................................................................................

2.200,00

Offer n. 32687 - Messrs FORSAN FOODS

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n. 1

Item 1.8.
ADDITIONAL MOULDING TUBE
for the moulding device for cylindrical products
(Optional)
APPLICATION
Cylindrical moulding tube to be used to portion "pasta-filata" cheese into cylindrical shape.
PRODUCT SIZE : ...........................diam. 49-72-85-96-110 mm, up to 500-1.000-1.500-2.000-3.000 g
MATERIALS
Moulding tube entirely made of AISI 304 stainless steel, the parts that come in contact with the product
are multi-layer hot-teflon coated. The moulding tube is supplied complete with corresponding piston.
PRICE ..................................................................................................................................... 800,00

Offer n. 32687 - Messrs FORSAN FOODS

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2. STANDARD COMPONENTS LIST

Here following a list of main standard components that are normally used for the above described machines
construction.
When required by the customers technical specifications, different components can be supplied as option.
The relevant extra price, when and where existing, will be separately quoted.
MECHANICS - PNEUMATICS
- Belt conveyors for products ................................................................................................. INTRALOX
- Gearboxes .......................................................................................... STM, TRAMEC, NORD,GHIRRI
- Centrifugal pumps ............................................................................................... CSF Inox / FLUXINOX
- Dosing pumps ......................................................................................................................... CSF Inox
- Rotary lobe pumps for curd/whey ....................................................................................OMAC-CSF inox
- Steam traps ............................................................................................................................. GESTRA
- Steam pressure reducing valves ............................................................................................ SAMSON
- Steam regulator ...................................................................................................................... SAMSON
- Electrical steam valve ..................................................................................................... M&M / PARKER
- Product pneumatic valves .................................................................................................... BARDIANI
- Plate heat exchangers .............................................................................................................. SONDEX
- Pneumatic valves for utilities (air, water, steam, ice water) ..................... BUROCCO / ITALVALVOLE
- Pneumatic cylinders ................................................................................................. FESTO, CAMOZZI
- Pneumatic switches ................................................................................................. FESTO, CAMOZZI
- Pneumatic control electrovalves .............................................................................. FESTO, CAMOZZI
- Air pressure reducing valve ..................................................................................... FESTO, CAMOZZI
- Stainless steel power, control & pneumatic panels ................................................................... IRINOX
ELECTRICS - ELECTRONICS
- Frequency converters .............................................................................................. SIEMENS/ VACON
- PLC
................................................................................................................................. SIEMENS
- Supervision system .................................. Progea Movicon or Siemens WinCC, customized by DIMA
- Personal computers / InkJet Printers ................................................................. HEWLETT PACKARD
- Conductivity measurement instruments ........................................................... ENDRESS & HAUSER
- Electronic counters .......................................................................................... HENGSTLER, OMRON
- Flowmeters ....................................................................................................... ENDRESS & HAUSER
- Level switches ................................................................................. ENDRESS & HAUSER / NEGELE
- pH meters ......................................................................................................... ENDRESS & HAUSER
- Photocells .................................................................................................... IFM ELECTRONIC / SICK
- Proximity switches .................................................................................... M. D. MICRO DETECTORS
- Safety switches ....................................................................................................................... PIZZATO
- Safety relays ............................................................................................................................. PIZZATO
- Speed indicator displays ............................................................................... RED LION / HENGSTLER
- Temperature controllers .............................................................................................. OMRON / WEST
- Temperature probes ........................................................................ ENDRESS & HAUSER / NEGELE
- Automatic & manual switches ............................................................................................... SIEMENS
- Contactors ............................................................................................................................. SIEMENS
- Control and signaling devices ............................................................................................... SIEMENS
- Differential relays with toroid ................................................................................................. SIEMENS
- Electric Motors ............................................................................................. NORD, STM (IEC standard)
- Master switches ..................................................................................................................... SIEMENS
- Overload protections ............................................................................................................. SIEMENS
- Push-buttons ......................................................................................................................... SIEMENS
- Power supply ......................................................................................................................... SIEMENS
- Relays ...................................................................................................................... OMRON, FINDER
- Static relays ............................................................................................................................ GEFRAN
- Timing relays .................................................................................... OMRON, FINDER, WEIDMLLER
- Terminal boards ............................................................................................................. WEIDMLLER
- Transformers ......................................................................................................... VARAT / LEGRAND
- Voltmeter ........................................................................................................................................... IME
- Amperometer ..................................................................................................................................... IME
Offer n. 32687 - Messrs FORSAN FOODS
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3.

SALE CONDITIONS

CURRENCY
Euro ( )
DELIVERY TERMS
At the moment approx. XX days after receipt of down payment and letter of credit as well as clarification of all technical and
commercial details.
PRICES
Ex-works our factory in Modena, Italy, free on truck (Incoterms 2010), duty and taxes unpaid.
PAYMENT
30% down payment - 70% by irrevocable Letter of Credit confirmed from our bank and payable on presentation of original bill
of lading. Bank commission for L/C confirmation is in charge of the customer.
TRANSPORTATION COSTS
Any transportation cost (insurance, legalization of documents if necessary, etc.) is in charge of the customer.
REF. BANK
BANCA POPOLARE DELLEMILIA ROMAGNA, AG. 9, MODENA
IBAN: IT 08 Z 05387 12907 000000008149 - SWIFT/BIC No.: BPMOIT22 - ACCOUNT No. 8149
INSTALLATION AND START-UP
Not included in the price. The machinery are pre-assembled and tested in our workshop before the delivery. On request,
DIMA is available to send technicians under the following conditions :
- technological specialist: at the daily rates of Euro 850,00;
- electrical and/or mechanical technicians: at the daily rates of Euro 700,00 each;
- software engineers, at the daily rates of Euro 850,00 each;
- travel, board and lodging of the technicians will be charged at card cost base.
PACKING
Standard packing (plastic film cover), where necessary, included in the price. Wooden boxes costs are excluded.
GUARANTEE
Up to 12 months from installation date and not over 15 months from delivery date. Electrical and consumption parts are
excluded from the guarantee. The guarantee is valid only for faulty parts and does not include manpower and costs for
replacing which are in charge of the customer. Guarantee does not cover all possible troubles or tampering not due to the
constructor. The hot teflon coating of the machines is a consumption part and it is not covered by guarantee.
DOCUMENTATION
All the documents related to the machinery described in this offer (manuals with operating and maintenance instructions,
drawings, diagrams, labels on the control panels or on other parts of the machinery, etc.) will be supplied in one of the
following languages: English, German, French, Spanish or Italian. The translation costs for other languages are excluded
and, if required, they will be separately charged.
EXCLUSIONS
Whatever not clearly mentioned in the present offer. The supply of energy, fresh water, water for heating, ice water, CIP
fluids etc. are to be provided by the customer up to the connection points indicated by DIMA and they are to be in sufficient
quantity and quality.
VALIDITY
30 days
________________________________
Confident in a positive wellcome of the present offer (which consists of n. 11 pages), we remain at your
complete disposal for any possible clarification.
Best regards
DIMA Modena Italy

Offer n. 32687 - Messrs FORSAN FOODS

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