KEYENCE 3D Vision Guided Robotics in Manufacturing

At ArcPath Automation & Design, we're continually investing in the next generation of machine vision, metrology, and quality automation technologies. One area we've been heavily focused on is 3D vision-guided robotics for intelligent machine tending. Our latest development platform combines an ABB IRB 140 with a #KeyenceCorporation RB800 3D Vision System, communicating through a high-speed socket messaging interface to execute deterministic path planning algorithms. Using CAD-based edge and surface matching, the system reliably identifies part orientation, generates optimized robot trajectories, and dynamically controls the complete pick-and-place process. ✅ Average detection time: ~550 ms ✅ Reliable CAD edge/surface matching ✅ Robust kinematic calibration for eye-to-hand configuration ✅ Dynamic robot path planning for optimized cycle times By combining advanced 3D vision with deterministic robotic control, we're building highly robust automation systems capable of adapting to real-world manufacturing environments while maintaining the repeatability and reliability demanded by production. We're excited to continue developing the next generation of intelligent inspection and automation systems that seamlessly integrate vision, robotics, and quality control into a single platform. #MachineVision #3DVision #Robotics #IndustrialAutomation #Manufacturing #QualityControl #Metrology #AutomationEngineering #ABBRobotics #Keyence #SmartManufacturing #Industry40 #FactoryAutomation #RobotProgramming #VisionGuidedRobotics #Engineering #AdvancedManufacturing #ArcPathAutomation

🚀 A Powerful Alternative to Traditional Touch Sensing! After extensive R&D, real-world testing, and production validation, I am excited to share a solution I developed: a Fully Automatic 3D Corner Finder, built entirely with FANUC KAREL. ( No need for any external software ) Designed for industrial environments, the system provides a robust, flexible, and highly accurate alternative to conventional Touch Sensing methods. Why was this solution developed? One of the main objectives was to overcome a common limitation of the standard FANUC Touch Sensing software. The original Simple Touch Sensing mode is limited to 2D corner detection. Achieving 3D corner detection typically requires the use of Master Flag assignment and additional setup procedures, increasing commissioning time and software complexity. This solution enables fully automatic Simple 3D Corner Detection without requiring Master Flag assignment, providing a faster, simpler, and more flexible workflow while maintaining high accuracy and repeatability. Key Features ✅ Fully Automatic 3D Corner Detection ✅ Simple 3D Corner Detection without Master Flag ✅ Production-Proven & Fully Validated ✅ Developed Entirely in FANUC KAREL ✅ External Axis Support ( EX1, EX2, EX3 ) ✅ Modular & Flexible Software Architecture ✅ Easy Integration into Existing Robot Cells ✅ Multi-UFRAME Compatibility ( WORD , UFRAME[n] & UTOOL[n] ) ✅ High Accuracy & Repeatability ✅ Fast Detection Cycle ✅ Easily Adaptable to Different Robotic Applications 🎯 The software automatically identifies the true 3D corner position, compensates for part deviations, and significantly improves robotic accuracy while reducing manual teaching time, simplifying commissioning, and increasing process reliability. This project demonstrates how advanced software can extend the capabilities of industrial robots far beyond their standard controller functions. 📩 Interested in this solution? Whether you're looking to replace Touch Sensing or integrate a Fully Automatic 3D Corner Finder into your robotic cell, send me a DM to discuss your application and discover how this solution can be tailored to your production needs. Hayrettin AKYOL Makyol Robotics FANUC Europe FANUC America Corporation Robotics #IndustrialAutomation #FANUC #FANUCRobotics #KAREL #RobotProgramming #IndustrialRobots #Automation #SmartFactory #Industry40 #Industry50 #DigitalManufacturing #RobotSoftware #TouchSensing #3DCornerFinder #ExternalAxis #MotionControl #Manufacturing #Engineering #Mechatronics #PLC #MachineVision #RobotIntegration #AdvancedManufacturing #Innovation #AutomationEngineering #ProductionEngineering #FactoryAutomation #FutureOfManufacturing #Automotive #Aerospace #HighTech #IndustrialEngineering #RoboticsEngineer

Why is 3D Vision becoming increasingly important in automation? In this short video, Franka explains why 3D vision is becoming a key technology for automation. In most cases, products vary, positions change and environments become more and more dynamic. To handle this complexity, robots need precise 3D coordinates. 3D vision enables machines to detect, locate, inspect and interact with objetcs, making automation more flexible and scalable. #3Dvision #automation #industrialengineering

⚙️ Precision in Motion: Why SCARA Robotics is Redefining Automated Dispensing! 🤖⚡ Take a close look at this setup featuring an Epson SCARA robot executing a precision fluid/sealing dispensing cycle on a multi-hole metal component grid. It looks simple from the outside, but under the hood, it’s a masterclass in process engineering: Flawless Repeatability: SCARA architecture delivers incredible rigidity and high-speed horizontal movement, eliminating the bead-width variance or material overflow common in manual application. Cycle Time Optimization: With lightning-fast point-to-point transitions, the throughput skyrockets compared to legacy gantry systems or manual placement. Zero Material Waste: Precise control over volumetric dispensing ensures exact amounts of adhesives, sealants, or thermal compounds are applied right where they are needed. Seamless Integration: Compact footprints, intuitive programming environments (like Epson RC+), and smart controller integration allow these cells to fit directly into tight manufacturing lines. In modern smart manufacturing, automation isn't just about replacing manual labor—it's about driving zero-defect quality, process stability, and massive operational scalability. 👇 Manufacturing Leaders & Automation Engineers: Where are you seeing the biggest ROI in your factory floor automation right now? Drop your thoughts below! #IndustrialAutomation #ProcessEngineering #Robotics #Manufacturing #SmartManufacturing #SCARARobot #EngineeringExcellence #TechInnovation #ProductionOptimization

When advanced robotics meets high-precision 3D measurement 🤖📐 The cooperation between Elina Technologies and ABB brings together an ABB industrial robot with Micro-Epsilon’s surfaceCONTROL 3D snapshot technology, creating a flexible solution for automated geometry, position and surface inspection. In the video, recorded at the New-Tech 2026 exhibition, the ABB robot positions the surfaceCONTROL sensor directly above the inspected object. The complete measurement area is then captured in a single 3D snapshot, without scanning around the object or measuring it point by point. The surfaceCONTROL product range supports applications requiring both extremely high resolution and large measurement fields. 🔹 Starting with the SC3500-30, offering a measuring field of approximately 30 × 18.5 mm, an X/Y resolution of 8 µm and Z repeatability below 0.25 µm 🔹 Extending to models with measurement fields of up to approximately 650 × 495 mm in a single snapshot This allows engineers to select the optimal balance between measurement area, lateral resolution and Z-axis repeatability for each application. One application example is the inspection of populated electronic boards. In a single snapshot, surfaceCONTROL can measure: ✅ The height of electronic components ✅ The X/Y position of each component ✅ Missing, tilted or incorrectly positioned components ✅ PCB deformation and local height deviations A separate application is the detection of raised or recessed features that have the same color as the surrounding background. Standard 2D vision systems may struggle with these features because there is little or no contrast difference. surfaceCONTROL measures the actual 3D topography, making it possible to detect bulges, depressions, embossed features and other height variations independently of color. By combining ABB robotics, Micro-Epsilon measurement technology and Elina Technologies’ engineering and integration expertise, complex inspection processes can become faster, repeatable and fully automated. Looking to integrate 3D snapshot inspection into your production or quality-control process? Contact us. 📞 03-5590277 📧 Sales@elinatech.com #ElinaTechnologies #ABB #MicroEpsilon #SurfaceCONTROL #Robotics #Automation #3DMeasurement #PCBInspection #ElectronicsManufacturing #SurfaceInspection #MachineVision #QualityControl #IndustrialAutomation #NewTech2026

When people talk about robotics and automation, they usually focus on AI, software, or the robot itself. But behind every precise movement, there are hundreds of carefully engineered mechanical components. A small aluminum bracket, a custom fixture, or a precision machined part can directly affect: • Assembly accuracy • Motion stability • Product reliability • Overall system performance This is why CNC machining remains a critical technology in modern manufacturing. From robotic components to automation equipment, engineers often need: ✓ Complex geometries ✓ Tight tolerances up to ±0.01mm ✓ Fast prototyping ✓ Low-volume customized production The future of robotics is not only about smarter software. It also depends on the precision manufacturing behind it. #CNCmachining #PrecisionEngineering #Robotics #Automation #SmartManufacturing #MechanicalEngineering #ManufacturingTechnology #IndustrialAutomation #PrototypeManufacturing #EngineeringDesign

The latest release of Plant Simulation 2606 https://sie.ag/St5MT and takes a big leap toward making simulation models not just functional, but truly reflective of real-world systems. From enhanced 3D visualization that feels like your actual shop floor, to smarter automation features that reduce scripting effort, this update is all about simplifying complexity while boosting realism. 🔹 Improved 3D experience → models are easier to understand and collaborate on 🔹 Smarter transport behavior → realistic AGV movement, curves, and stopping logic 🔹 Simplified modelling → less manual scripting, more built-in intelligence 🔹 Better analytics → Sankey diagrams for clearer flow insights 🔹 Enhanced robotics → kinematics-based movement for accurate timing Whether you're in early planning or optimizing existing systems, Plant Simulation 2606 helps you design faster, collaborate better, and make decisions with confidence. https://sie.ag/3LWLN6 @Georg Piepenbrock Matthias Heinicke #Siemens #Tecnomatix #Plant Simulation

At ArcPath Automation & Design, we partner with manufacturers to solve some of the most demanding automation challenges, from high-speed robotic bin picking to high-precision metrology and inspection. These applications demand more than just vision—they require high-fidelity, high-frequency 3D point cloud acquisition combined with intelligent software capable of making fast, deterministic decisions in production environments. Our solutions are designed to deliver: ✅ High-speed inspection and processing ✅ Precision 3D measurement and CAD comparison ✅ Vision-guided robotics with reliable part localization ✅ Cost-effective systems tailored to each customer's manufacturing process Whether you're implementing a new automation cell or upgrading an existing production line, ArcPath develops scalable machine vision solutions that combine performance, flexibility, and industrial reliability. If you're exploring solutions for robotic bin picking, CAD-to-part inspection, precision metrology, or vision-guided robotics, we'd be happy to discuss how we can help! #MachineVision #IndustrialAutomation #Robotics #VisionGuidedRobotics #3DVision #Metrology #Manufacturing #QualityInspection #FactoryAutomation #Industry40 #SmartManufacturing #AutomationEngineering #ArcPath

We’ve been seeing a significant increase in demand for vision-guided robotics and precision metrology systems, and it’s exciting to see more manufacturers investing in next-generation automation. Take a look at a few of the latest demonstrations we’ve been running in our lab as we prepare for upcoming customer projects. We always enjoy validating concepts and proving out solutions before project kickoff to ensure everything is ready for production. If you’re looking for a partner with experience in machine vision, robotics, metrology, and industrial automation, we’d be happy to talk about your application. 📧 sales@arcpathautomation.com 🌐 www.arcpathautomation.com #MachineVision #VisionGuidedRobotics #Metrology #IndustrialAutomation #Robotics #Manufacturing #Automation #Industry40 #SmartManufacturing #QualityInspection #ArcPath

The best part of this project isn’t the technology - it’s WHO built it. This autonomous robotic cell with Yaskawa Motoman HC10DT, Pudu Robotics T300 mobile robot and Mech-Mind Robotics 3D vision camera (not an easy project) was completed by a fresh high school graduate, longtime Gakuto Club participant, and newly minted Carnegie Mellon University student -Vedansh Wadhwani! This is exactly why we invest in HANDS-ON #STEM education. We need to give the next generation access to real industrial robots, automation, vision, programming, and real manufacturing problems—not someday, but now. Train the next generation. Give them real problems to solve. They will surprise us. #STEM #Manufacturing #Robotics #Automation #WorkforceDevelopment #GakutoClub