Mom sent this photo and asked me to make a couple racks/holders for playing cards.
Sounded like a fun little project to put my spin on. At first I assumed the slots would need to be angled away from the player. The more I thought about it, the width of the slot should provide enough of a lean. I gave it a test.
I was right, no angle needed. My next question was if you could see the cards in multiple rows, so I cut slots at several distances apart.
Not great. I had a hunch that differing heights would help and this made me confident. So I cut one slot deeper and tried it as the front row.
Yep! I grabbed a couple pieces from my lumber rack and marked slot spacing that could get me two racks, each with three slots.
I laminated a couple of boards to give me enough height for the different slot depths.
Then I squared up the edges, cut to length, and sliced down the middle. The dimensions are 12 x 2-5/8 x 1-1/2 inches.
Finally, I cut the slots. The deck of cards I have in the shop are a bad example, since the numbers on most of the cards are lower than they should be. The slots are 1/4, 5/8, and 1″ deep, with 5/8″ of space in between.
All the chamfers on my ends and the slot depths being visible was a bad look. So I cut out the middle section of each end, made black walnut fillers, glued them in, and trimmed them at a 10° angle to spice up the visual. I also added my NM stamp on the bottoms.
Much better! As a bonus this adds strength and will keep the cards from sliding out if the holder is picked up. I applied two coats of Bumblechutes All Natural Wood Finish and then Bumblechutes Bee’Nooba Wax. To finish them off I added felt pads to the bottom.
Time to finish this table. While part 1 and part 2 were quite involved, the rest was all about drawers. I needed to make use of the rest of the space inside the table.
First, I got to work on a cabinet next to the router station, on the front of the table. I wanted to use five sets of cheap drawer slides I salvaged from an old dresser. I had enough room for four deeper drawers, using 22″ slides. I took measurements and sketched out a plan. I had to design around the vice, which hung down below the frame of the table.
I cut a full bottom panel and some 2x4s for extra bracing. I wanted to make good use of space and have the most room for drawers on the right side of the table, so the vertical supports were made in the odd L shape again. The one on the left was cut to match up with the one from the router station.
In the middle, I needed something up top to connect to, so I cut a piece of 2×4 and would secure it in place after determining the exact width of the left drawer column. The vertical on the right needed some cut away around the vice.
Then I was able to cut all of the drawer sides, with two different depths for the different types of slides I was using. Or so I thought.
As I was going over some of my notes I realized I didn’t cut the back part of the middle and right verticals tall enough. To fix the mistake, I glued and pocket screwed on some patch pieces. I also had to recut longer sides for two drawers. From there I figured out the width of the left drawers based on the foam router bit storage tray I was using. Then I cut the fronts, backs, and bottoms for the five left drawers.
Assembly was quick with glue and brad nails.
I modified the old drawer slides with an angle grinder to remove tabs that were in the way for my use case.
I mounted the slides to the verticals for both columns of drawers. Then I was able to secure the left and right verticals to the table frame, attach slides to the left drawers, and put them in to guide the placement of the middle vertical. It got screwed in, along with the upper 2×4.
With the left column of drawers in, I figured out how wide the remaining parts needed to be for the right column of drawers and got them done. Then it was time for some drawer fronts and a false front, since the vice prevented a drawer from being installed there. This gave me a place for a recessed power strip with USB. I didn’t have enough matching handles, so I used two different styles I’ve bought at estate sales.
I filled in a few drawers.
I will never combine different drawer slides in a cabinet like this again. It was a major pain in the ass and too much to keep track of with the different mounting methods, widths, depths, and clearances. I had to adjust the placement of the old slides many times and alter some drawers. Wasn’t worth it.
The drawers for the right side of the table was much of the same and went together a lot faster. The table frame is slightly out of square, so the bottom drawer was a touch too tight and the top too loose. I had to route a recess on one and add some spacer material on the other. The handles were cut out of a test piece from the nightstands I made.
I cut a piece of shiplap paneling and closed off the back of the shelf. This leaves a little unused area in the middle back of the table. If I took out the drawers I could hide something back there. Shhh!
The saw outfeed and the huge work area are already amazing to have. This is really going to improve my processes in the shop. Here are some final photos.
We use those small pet waste bags when cleaning out the cat litter and just throw the roll on a cabinet.
I’ve thought about making a holder/dispenser for quite awhile and decided to do it this weekend. I picked a piece of oak from my scrap bin to cut all of the pieces from. It was a quick, crude build. I snipped the ends off a nail for the pin and glued a couple of magnets in the bottom, since the cabinet is metal.
Quick build this weekend to expand my Ryobi tool storage wall (which moved to the new workshop) with spots for the framing nailer I got last year to build the shop wall and a narrow crown stapler I recently bought on sale.
As I’m writing this and seeing the pictures, I butt jointed the back and bottom incorrectly, which is why it’s too tall and not deep enough to match up with the old spots. Oh well!
It’s great to be back in the shop again and getting it more organized.
I’ve never heard of this one and that’s because it’s an Applebee’s franchise exclusive fountain soda. Rightly so, because they shouldn’t be trying to sell this anywhere. Maybe it was a bad mix at this particular restaurant, because the aftertaste really stood out; it was really strong and very artificial flavoring. A search says it’s “blending blue raspberry and blackberry with Mountain Dew’s citrus base, similar to Voltage but with darker berry notes.” Voltage is one of the rare flavors I’ll buy at the store and Dark Berry Bash tastes nothing like it. I can only give it a 2/10 and it was so bad I’m not sure I’d try it again to find out if I got a bad batch.
Here are my favorite purchases of the year, in no particular order.
I saw the EDJY fingernail cutter in an ad and had to give it a try. It is soooo good. Previously I would cut my left hand nails with a pair of nail scissors and my right hand nails with a typical nail clipper. Then I had to use a nail file to knock down the sharp edges on every finger. This EDJY cutter is extremely quick, catches the cutoffs, and I no longer need to use a nail file. I’m patiently waiting for their toenail cutter, which was supposed to release this year.
A couple of hobby electronics items are the Pinecil soldering iron and a silicon soldering mat. The Pinecil is much smaller, lighter, and easier to use than my HAKKO and it’s cool I can upgrade and modify it. It heats up so quick. The mat protects my desk from solder splatter and keeps everything organized during a project.
I posted about these next two items earlier this year and they are the Putting Thing from WHYGOLF and my L.A.B. Golf DF3 Putter. I love the feel of this club and when I was practicing daily I was putting great. Then I stopped setting aside the time and my putting inside 10 feet turned terrible. I’m committed to more consistent practice next year.
For the last few years I’ve been carrying a Field Notes Expedition Edition (waterproof) on the golf course to keep score and track stats. Before this golf season I bought a leather cover, which fits great in my back pocket to keep the notebook and an official scorecard protected.
Other additions to my golf bag are Titleist GT2 fairway woods to replace hybrids. I bought the 16.5° (4 wood) and 21° (7 wood). The seven is my favorite and I have the confidence to hit it from anywhere. It goes through the rough like butter and launches the ball like a wedge. One of the greatest shots I’ve ever made was hitting this thing on a par 5 from over 230 yards away to 3 feet for an eagle. It came in so high and soft that it only bounced a foot from where it landed. I want to try their driver before next season.
In November we picked up the Marcy 150 lb. Stack Home Gym to replace our single cable DP Ultra Gympac. It’s already getting a lot of use and expanded the movement options we have in our home gym.
In February I got my eyes checked after some bad headaches and found out I needed glasses. Straight to progressive lenses too! We’d all prefer not to wear glasses, but seeing clearly is better. I also bought sunglasses for the golf course that only use my far prescription.
Water with Propel or Gatorade Zero electrolyte packets had been my drink on the golf course for several years and I’d often still end up with headaches on the really hot/humid days. This year I switched to SALTT, which has a lot more electrolytes and the headaches are completly gone. This stuff is great to drink all day every day. My favorite flavors are Cherry Chill and Lemon Lime Twist, while Brandi likes the Caramel Vibes.
I’ve been wanting an everyday truck for years and had a reservation for Tesla’s ugly dumpster for five years, hoping they’d redesign it. Rivian offered me great incentives and an unbelievable trade-in, so I leased a white dual motor performance R1T this summer. It’s a much better vehicle than both the Tesla Model 3 and Model Y I had. I’ve never seen anything like the automatic brights, which adjust to only point low beams at other vehicles, while still projecting high beams everywhere else in front of the vehicle. It’s magic! If you’re in the market, use my referral code (NICK13411712) and we’ll both get a reward.
I’ve tried different bags of coffee (specially ground) to make cold brew, but never cared for any of them so we resorted to buying too many bottles of premade cold brew. This year we decided to try Atlas Coffee Club (referral) and it’s been great. We’re on an automatic subscription for two bags about every two weeks (less frequently in the cold months) and make all of our own cold brew. Each delivery is a coffee blend from a different country, which keeps it interesting.
I built the outfeed/assembly table in my workshop around the JessEm Mast-R-Lift II Router Lift. Although I haven’t even used it yet, I love what it’s done to the usability of the space and how much it’s going to improve my build processes. In my old shop taking out the router table was a whole thing and not convenient at all.
A new tool I reach for all the time is a 6″ double square. Being able to use both sides means I rarely reach for a combination square anymore. I don’t think I’ve ever even used the 45° side of a combination square. I’d like to find a 10 or 12 inch as well.
I needed new belts and went with a couple different styles of ratcheting ones. Black and blue dress belts, which still go great with shorts or jeans, and more casual gray and khaki web nylon belts. I love that I’m not limited to holes in the belt for sizing and it’s so easy to loosen after a big meal.
The long sleeve hooded t-shirt from 32 Degrees was an instant favorite and I ended up getting it in three colors: artichoke space dye, heather, and black. I’d wear shorts and a hoodie year round if I could and the thinner t-shirt material is really comfortable.
At our 7 year anniversary, Automattic gifts us headphones and I’ve been traveling with the same pair of over ear headphones ever since. I’ve been with the company for over 17 years, so do the math. On a recent trip I noticed the ear pieces were falling apart and I had black stuff all over my head and clothes. So I bought a set of Apple AirPods Max and these things are incredible in terms of comfort and the listening experience.
Our resort in Mexico had Fresca in the quick snack area and I’d never had it before. We gave it a try and both loved it. It’s a grapefruit citrus flavored soda water with no caffiene and no calories. It’s delicious and we’ve been buying it here and there for the last couple of months. The Black Cherry flavor is ok too, but not as good.
Trader Joe’s Crispy Jalapeño Pieces are a delicious way to finish this list. Since trying them I never leave Trader Joe’s without several bags in the cart.
This is my fourth year making this post. Look back at 2017, 2018, and 2024. What are some of your favorite buys?
When Brandi moved in she brought her black cat, Ninja, with her. I wasn’t too sure about him because I’d never liked cats. With my job working from home, he quickly became my little buddy and turned me in to a cat guy.
Ninja got sick and we lost him at the end of August, which was really hard. 😿 He was such a good kitty! The vet sent us a sympathy card with his paw print.
Since holidays are always a good time to remember, we decided to preserve the card in this year’s Christmas ornament and we’ll always have it. Brandi wants to start learning to use some of the tools in the shop, and she got to use the band saw, scroll saw, and sanders while helping to make the frame.
Check out our previous ornaments from 2021, 2022, 2023, and 2024.
First, I had to figure out exactly where to install everything. I placed the fence and lift (upside down) on the table to get a feel for it. Then I outlined the lift and drew in the T-tracks.
I cut a spacer equal to the distance from my router base to a 3/8″ straight bit. Then I used double-sided tape to secure the border pieces. I removed the material in two passes and cut out the middle with a jig saw. The radius on the corners was much larger than the router bit, so I free-handed those up to the pencil marks.
I installed threaded inserts for the four bolts that secure the lift. Yet my centering was off, so it didn’t work out. I removed the inserts and drilled through to use longer bolts with a washer and nut under the table. I had to drill a recess in the bottom because I couldn’t find long enough bolts.
Setting up to route the first T-track took a long time, like when I did the miter slot extensions. I got faster with each one, as I figured out a process and all of the spacing. That same spacer came in handy, as well as pieces of the T-tracks. I measured and cut all of the T-tracks.
I sanded the top and edges with 80 grit using my random orbital sander .Then I applied four coats of Zinsser Bulls Eye Shellac. A day later I did a light hand sanding with 220 grit and applied paste wax.
A good router table needs dust collection and here are the parts I used for mine:
I had to build a cabinet to enclose the router lift, plus a drawer underneath. Due to the table’s frame and a need for the left side, I sketched out a plan. I was making a big version of the L-shaped Tetris piece.
The assembly had to be done inside the frame, due to the cabinet nesting up through the frame. After getting plywood to size, I cut various holes, attached 22″ drawer slides, routed a recess for the dust hood, and drilled pocket holes. It all screwed together quickly.
Of course, when using the jig saw, I accidentally cut in to the new table top! I’m the only one who does this, right?
I caulked everywhere inside the dust box. Then I cut a door, mounted hinges, added a magnet close, and used weather stripping to seal it. The door got a hole with a vent cover to supply fresh air to the router and dust collection system. After some use I’ll see if I need to add a second vent. I mounted the lift, leveled it to the table, and bolted it in. The lift doesn’t came with a blank insert, so I bought one from an Etsy store.
Update: I did end up adding a second vent.
I cut all the pieces for the drawer, cut a rabbet where the bottom would slide in, and drilled pocket holes. Then I glued and screwed it together. Attached a drawer face and mounted a handle.
Along the left side of the table, I installed my paper roll dispenser. A 90° and then a Y-fitting connect to the dust hood. A 2.5″ blast gate is attached to the other side of the Y, for a hose up to the fence. The power cord went through a 2″ Desk Grommet on the back side. I screwed a POWERTEC Paddle Switch to the front. These switches makes it quick and easy to turn off the machine with my knee. I put in a recessed power strip with USB ports. Then I clipped in the wires and mounted a heavy duty surge protector power strip. This allows me to plug in the table saw as well.
The final thing was to lower the castor feet to raise the table up to the saw.
It’s so nice to have a large table table in the shop and I’m excited for the router, where it’s easy to use and always ready. Here are some more pictures.
There are the other accessories I bought for the router station, some of which can also be used at the table saw:
The biggest change I’ve customized it to always use the dark icons, even during the day. The Rivian, AP News, and Home Assistant apps all claim prominent spots on the first page and a few groups moved around.
Nick Momrik 